Customization: | Available |
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After-sales Service: | 12 Month |
Warranty: | 12 Month |
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Project Description | Parameter Parameter | ||
Processing Capacity. Processing capacity |
Control the number of axes Axis | 6 axes | |
Type of machined workpiece Gear Type |
Straight teeth, helical teeth, worm gear, splines Etc. Tooth parts |
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Machining Accuracy | Grade 7 (GB/T10095-2008) | ||
Workpiece Workpiece |
Max machined diameter Max.dia | 500mm | |
Max machining Module max.module | 8mm | ||
Max machining Length Max.length | 350mm | ||
Minimum number of machining teeth Min. Teeth Number |
5 or more | ||
Cutter Tool |
Maximum hob speed Max. Rotating speed |
1000 r/min (customizable) | |
Maximum length of hob Max. Tool Length |
200mm | ||
Maximum outside diameter of hob Max.Hob Dia | 180mm | ||
Diameter of the replaceable mandrel for the hob Dia of changeable center axis which assemble hobbing cutter |
Phi 22, phi 27, phi 32, | ||
Tool change positioning accuracy Tool Position Accuracy |
≤5um | ||
Y-direction channeling stroke Hob Shifting Travel |
200mm | ||
Channeling method Hob shifting |
Auto Auto |
||
Spindle Shaft |
Spindle swing Angle Hob Head Swing Angle |
±45° automatic swing Angle | |
Turntable |
Z-direction drag board Travel Z-Slide Travel | 450mm | |
Table diameter Turntable Dia | 520mm | ||
Table RPM Turntable Max. RPM |
180r/min | ||
Machine Power power |
Hob spindle Motor Power Main Motor Power | 25kw | |
Total machine Power Total Power | 45kw | ||
Size & Weight Size & Weight |
Total Floor Space (L*W*H) | 3300 * 3800 * 4000 | |
Machine Weight Machine weight | 13000kg |
Technical description
· CNC high-speed dual direct drive enhanced vertical model.
· Large processing diameter, large processing modulus, large processing height
· Equipped with MLT-G218v multi-axis dedicated high-end gear control system.
· The B and C axes are equipped with double direct drive servo motors as standard, which is more than fast, and the 5-mode processing is more than 3 times the efficiency of similar models.
· The whole machine has double-layer dynamic column structure, and the table is equipped with automatic hydraulic clamping system.
· Straight teeth, helical teeth, sprockets, timing wheels, rubber tooth belt molds, tooth-shaped
rollers, etc. can meet the roll cutting process.
· A modern gear machine with speed, precision, and flexible manufacturing in one essential feature.
· Quick installation function of hob, one key to release the knife, one key to lock the knife, to achieve quick replacement of hob.
MLT-YK3150HA vertical double direct drive CNC high speed gear hobbing machine is an excellent domestic vertical gear hobbing machine carefully developed by Mltor and with fully independent core technology. The machine is equipped with MLT gear hobbing special control system, original core gear processing algorithm software (non-secondary development macro program calculation), multi-axis NC servo drive technical advantages, BC axis adopts high-precision and high-torque servo direct drive motor (high-performance DD servo motor), with high speed, high-precision, high-torque and excellent dynamic response performance. It is equipped with workpiece hydraulic clamping cylinder and tailstock hydraulic lifting function. Compared with other similar equipment, it has the characteristics of high machining accuracy, high machining efficiency and good accuracy retention.
This machine tool is a 6-axis CNC high-speed gear hobbing machine working according to the expansion method, with three CNC linear axes: radial feed shaft (X-axis); Axial feed axis (Z axis); Tangential axis of motion (Y axis). Two CNC rotation axes: table rotation axis (C axis); Hob spindle rotation shaft (B axis); Automatic swing Angle (axis A)